Fine
Blanking Die
The most important
consideration in the design of a pressure pad for fineblanking die
is the special construction required to lock the workpiece tightly
against the die and force the metal to flow against the punch. A
v shape impingement ring is provided on the pressure pad surrounding
the out line of the part. This v impingement ring fully penetrates
into the scrap metal out side the shear line during blanking.
The out line
of an impingement ring is a closed shape conforming to that of the
blank to be produced. In general, the height of the v ring ( Penetration
) is of 20% of the stock material for low ductile material. The
more ductile material require a penetration of 32-35 % of the stock
thickness.
If the ring
is to be used on both side of the stock, the height of each ring
should be half the penetration required for the metal.
In the fine
blanking die, the v ring is use on both the pressure pad and the
die plate when the material thickness is more the 4mm. The single
v ring is use in the fineblanking die when the stock material is
equal or lesser than 4mm.
Detail dimension
of V impingement ring is listed in the following table.

|
S
|
L
|
h
|
H
|
Vo
, Vu
|
| 1.0 - 1.6 |
1.0
|
0.3
|
|
1.0
|
| 1.6 - 2.5 |
1.4
|
0.4
|
|
1.0
|
| 2.5 - 3.2 |
2.1
|
0.6
|
|
1.2
|
| 3.2 - 4.0 |
2.5
|
0.7
|
|
1.3
|
| Fineblanking
die design - Material thickness more than 4mm
|
| 4.0 - 5.0 |
2.5
|
0.5
|
0.8
|
1.2
|
| 5.0 - 6.3 |
3.0
|
0.7
|
1.0
|
1.3
|
| 6.3 - 8.0 |
3,5
|
0.8
|
1.2
|
1.4
|
| 8.0 - 10.0 |
4.5
|
1.0
|
1.5
|
1.5
|
| 10.0 -
12.5 |
5.5
|
1.2
|
1.8
|
1.7
|
| 12.5 -
16.0 |
7.0
|
1.6
|
2.2
|
2.0
|
|